Ginning of cotton

Next we ensure that the cotton is ginned properly. Ginning removes maximum trash like dry leaves and seeds that are inherent in cotton. The ginned cotton is pressed into bales and transported to the spinning mill.

Spinning of yarn (On world's best European machines)

Now we come to the spinning process. This is a highly technical exercise requiring state of the art machinery. The best manufacturers of good machines are in Germany and Switzerland. Some post spinning machines are also obtained from Japan. The yarn woven is subject to several quality checks at various intermediate stages to ensure perfect quality.

Dyeing of yarn

Thereafter the yarn is dyed and woven on jacquard looms. These looms ensure flawless designing and uniformity in the weaving process.

Processing of fabric (On state of the art machines)

The penultimate stage is fabric processing. This process requires use of proper chemicals at correct temperature to eliminate shrinkage and ensure colour fastness in the fabric. Sometimes the fabric is also screen printed.

Stitching (By highly skilled tailors with years of experience)

The final stage is tailoring of the fabric. The fabric is cut with mechanical cutters that ensure dimensional accuracy and smooth cuts along curves and angles. The stitching is done using high quality threads. After careful inspection, each shirt is packed in tastefully designed retail packs.